Why Use RF Welding?
Why Use RF Welding?
There are several alternatives to RF welding including sewing, gluing, or using hot air. Why use RF welding?
RF Welding vs. Sewing
RF welding provides a consistent air tight seal unlike sewing. When sewn seams are stressed, the thread takes the pressure and could break. RF welds evenly distribute stresses throughout the material providing a much stronger seam while preventing any air, moisture, or debris getting in.
RF Welding vs. Gluing/Adhesives
Gluing can provide an air tight solution, but gluing takes much longer than RF welding and often uses hazardous solvents that are harmful to the environment. Glued seams are also subject to failure once the adhesive has worn out.
RF Welding vs. Hot Air
Hot air is a method that applies heat to the outside of the material to melt it and create a bond. This method is only effective up to certain thicknesses. Materials that are too thick will not bond in the middle as the core will struggle to melt, while the outside layers are over heated or burned. RF welding heats from the inside out and is the best method for forming air tight seams.
Davison-machinery’ RF Welded Products
One of our newest innovations for the medical device industry, DAVISON ,is manufactured via RF welding. FlexShield is a medical device pouch designed to prevent sharp medical instruments from puncturing the sterile barrier. It is crucial to the functionality of the product that the RF welds on FlexShield maintain their integrity throughout the supply-chain. High Frequency Welding is also used in a number of wound care applications that assist patients through the healing process. For safe storage of defibulators,Davison-machinery manufacturers a three chamber reusable pouch storage system that is sealed using RF welding. We also utilize these capabilities to produce industrial cleaning products.
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The article "Why Use RF Welding?" provides a clear and concise comparison of RF welding with other methods like sewing, gluing, and hot air. The benefits of RF welding are highlighted, such as its order diamonds online consistent air-tight seal, even distribution of stresses, and prevention of environmental harm. The examples of DAVISON's RF welded products for the medical device industry and wound care applications demonstrate the practicality and importance of RF welding in various fields, making it an insightful read.